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CNC predictive maintenance, process monitoring and optimization, on one platform

Four services, one device, any CNC machine: Machine Health, Process Load Monitoring, Spindle Dynamic Test and Utilization Tracking. No controller integration.
A service for every stage of the machine life-cycle

Each machine decision made better.

You can understand a machine's and your operation's condition without taking it apart or booking a metrology visit. IPercept predicts failures from the machine's own motion, so you act on condition rather than on schedule or suspicion.

Machine Health:
the 5-minute mechanical inspection.

A full mechanical inspection in five minutes — component-by-component condition, root cause and recommended action, so failures become planned work instead of surprises.

  • Component Health & Remaining Useful Life (RUL): Know which component to maintain and when, so you avoid both unnecessary interventions and failures. Component lifecycles get longer because parts are replaced when they are actually worn.
  • Abnormalities & Prioritization: Identify potential issues early and focus on the most critical ones, so you never waste time or resources.
  • Recommendations & Analysis: Get clear recommendations based on real failure patterns, compare trends, track improvements, and ensure every maintenance action has a measurable impact.
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Machine Health Report

Machine Health is IPercept's service for monitoring the health status of any milling, turning, grinding, broaching, stamping, pressing machine - irrespective of manufacturer, model, age or controller. It collects motion and vibration measurements from an IPercept Smart IIoT Device installed on a machine's kinematic chain, processes them through diagnostic models, and delivers insights via the IPercept Portal or in the form of Machine Health Reports.

The service identifies developing faults at component level and provides machine metrics and structured observations with recommended actions, categorized by urgency.

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Per-machine per-service subscription

Flexible solutions for every team – whether you need instant alerts, a clear overview of what’s happening, or the tools to analyze results yourself, we got you covered.

Process Load Monitoring

IPercept’s Process Load Monitoring tracks mechanical loads on the spindle and feed drives during operation.

  • Monitoring method: Continuously analyzes spindle loads to detect real-time overloads.
  • Thresholds: Machine and customer specific, set per spindle-milling head combination.
  • Event detection: When thresholds are exceeded, events are logged and users are notified through the IPercept Portal, email or integrations.

Utilization Tracking

Utilization Tracking provides a clear overview of how machines are used in daily operations.

  • Insights into Machine Performance: By categorizing machine activity into defined operating states, organizations gain accurate insights into efficiency, downtime, and overall performance.
  • Off: Machine is without power.
  • Idle: Machine power is on, but the machine is not moving.
  • On: Machine is working.

Spindle Dynamic Test

The test identifies stable, sensitive, and not recommended rotational speed ranges for the spindle.

  • Procedure: The spindle is rotated through 34 incremental speed levels up to its maximum specification limit.
  • Prevent Critical Speeds: Provides valuable insights for optimizing machining performance and avoiding critical speed zones.
  • Standardized process: Ensures a reliable and repeatable evaluation of spindle dynamics, enabling a better understanding of vibration behavior and operational stability.
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How it works.

With IPercept, you get high-precision, component-level insights within days of installation for any CNC machine. All you need is a power outlet.

01

The IPercept Smart IIoT Device captures and transmits data to the IPercept reporting platform.

No controller or IT integration
Reliable, wireless communication
Self-calibration

02

IPercept’s technology analyses the data, detects possible issues, explains what is causing them, and recommends courses of action.

Component-level insights
Accurate virtual simulations
Instant recommendations

03

You use the IPercept platform dashboards and integration tools to collaborate, and act based on the provided data.

Central hub for machine health tracking
Personalized data visualization
Validated insights

Per-machine per-service subscription

Flexible solutions for every team – whether you need instant alerts, a clear overview of what’s happening, or the tools to analyze results yourself, we got you covered.