CNC Machine Condition & Process Monitoring

Between inspections, every CNC machine runs blind. And surprises are expensive.

A mechanical inspection happens once or twice a year and costs 1–3 days of downtime each time. Between them, bearings, ballscrews and drives degrade unseen. One unplanned stop costs €25,000–180,000 in our documented customer base.

Turnkey for any CNC machine.

Any brand, model or age: from twenty-year-old one-off builds to brand-new five-axis. Live on 50+ machine brands.

No controller integration. No IT project.

One patented device on the moving side of the machine, installed in a couple hours. It configures itself to any CNC machine. In production at defence and aerospace manufacturers.

Component-level machine health without historical data.

Bearings, ballscrews, guides or spindles — each with its own trend and a recommended action. New machine and process intelligence activates as a software update on the device already installed. No historical data needed.

What customers report

OEE Improvement

Cost savings on maintenance parts & tools

Reduction of unplanned downtime

Reduction of scheduled maintenance

days

Average time to first actionable insight

ROI in weeks

Customer-reported results across 50+ production sites. See the cases behind these numbers
‍

Vice President - Global Industrial Development Scania Group

Vice President - Scania Group

“In a world where knowledge determines success, IPercept gives us the ability to make decisions based on facts. Better and more sustainable machine utilization is a key factor for competitive production,” said Lars-Henrik Jörnving, Vice President of Global Industrial Development, Scania Group.

Site Manager - Quant Service

“What impressed me most is how detailed the insights from IPercept are - especially when it comes to failure modes and recommendations. It helps us catch issues early, plan ahead, and give our customers faster and more focused support,” said Oliver Harnisch, Site Manager at Quant Service.

Maintenance Manager

"IPercept has really challenged the way we plan and execute our maintenance. This has changed our ability to prevent rather than react on maintenance issues."

Maintenance Manager

"We need to know when to take the right action. Keeping every spare part in stock is impractical and wasteful. IPercept allows us to time our orders and take proactive actions."

Maintenance Engineering Manager

"IPercept’s novel technology has shown that it is capable of tracking mechanical degradation on a level that we have not been able to see before. We can now follow exactly how each critical component trends over time. This not only allows us to achieve smart maintenance but also reduces downtime and energy consumption in alignment with our ISO 50001 certification."

District Manager

"Integrating IPercept into our maintenance services means we can provide our customers with even better ability to perform the right maintenance activities on the right components at the right time. This allows us to optimize our customers’ maintenance and increase the availability of their machines in ways that previously have not been possible," said Matti Hiltunen, District Manager MTS Finland, Konecranes.

Which machines do you want to start with?

You get an offer within 24 hours. The 30-day Technical Evaluation can start next week.

Thank you! Your submission has been received!

Oops! Something went wrong while submitting the form.

See inside all CNC machines.

Between inspections, every CNC machine runs blind. And surprises are expensive.

What customers report

Which machines do you want to start with?

Cookie Settings

Cookie Settings