Real-time CNC monitoring: health, utilization and process loads

One solution to see what every machine on the floor is doing, and what it is about to do.

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Use cases

A service for every stage of the machine life-cycle

Know the condition of every machine on the floor, down to every component.

IPercept gives you real-time insight into the status, utilization and mechanical health of your machine tools. Because it measures how the machines actually move, you can cut unplanned downtime, find idle capacity, and plan maintenance against real condition instead of a calendar.

What it changes

IPercept does not read your production data. It measures the machine's own motion and turns that into component-level condition.

Cut unplanned downtime by 80%: a physics-based model of the machine's kinematic chain identifies developing faults per component, with no per-machine training history required.
Improve production efficiency and utilization: Gain full visibility into how each CNC machine operates, revealing bottlenecks and underused capacity.
Lower maintenance costs and extend equipment lifetime: Move from reactive to condition-based maintenance – replacing parts only when needed, not on fixed schedules.

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How it works

The IPercept Smart IIoT Device mounts on the machine's kinematic chain and measures the machine's own motion — on the moving side, where component wear shows first.

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The software runs on the device itself, at the edge, before anything leaves the machine for the IPercept Cloud. The result lands in the IPercept Portal, in email reports, or integrated into your choice of IT system — component-level observations with exact recommended actions. Nothing interrupts production, and it works on any machine, old or new, across the whole factory floor.

Know your machines within a week.

Component-level insights within a week of installation, on any CNC machine. All you need is a power outlet.

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