Aerospace Solutions

When precision is non- negotiable, Machine Health can’t be reactive

Aerospace manufacturers operate at the edge of tolerance, regulation, and uptime.
Yet many CNC operations still rely on reactive maintenance, delayed alarms, and post-failure analysis.

IPercept brings real-time machine health intelligence to aerospace CNC environments-helping manufacturers protect quality, maximize uptime, and meet the industry’s uncompromising standards.

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The Challenges Aerospace CNC Manufacturers Face

Why do unexpected machine failures still disrupt production schedules?

CNC Machines: Often fail silently-bearing wear, spindle imbalance, or thermal drift develop long before alarms trigger.
Machine degragation: How do we prevent scrap and rework caused by machine degradation?
Maintenance: Why is maintenance still reactive despite scheduled PMs

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Our solution

IPercept enables condition-based maintenance, allowing teams to service machines based on real wear and usage-reducing unnecessary maintenance while preventing critical breakdowns.

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IPercept tracks machine load and health trends over time: Giving insight into safe operating windows, so you can optimize performance without shortening machine life.

Centralized machine health Dashboard: Allowing engineers and reliability teams to monitor all CNC assets from one place and prioritize actions where risk is highest.

Creates a historical record: Of machine condition and anomalies-supporting data-backed audits, root-cause analysis, and continuous improvement initiatives.

Utilization Tracking

Utilization Tracking provides a clear overview of how machines are used in daily operations.

Insights into Machine Performance: By categorizing machine activity into defined operating states, organizations gain accurate insights into efficiency, downtime, and overall performance.
Off: Machine is without power.

Idle: Machine power is on, but the machine is not moving.
On: Machine is working.

Spindle Dynamic Test

The test identifies stable, sensitive, and not recommended rotational speed ranges for the spindle.

Procedure: The spindle is rotated through 34 incremental speed levels up to its maximum specification limit.

Prevent Critical Speeds: Provides valuable insights for optimizing machining performance and avoiding critical speed zones.

Standardized process: Ensures a reliable and repeatable evaluation of spindle dynamics, enabling a better understanding of vibration behavior and operational stability.

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How it works.

With IPercept, you get high-precision, component-level insights within days of installation for any CNC machine. All you need is a power outlet.

01 IPercept’s smart IIoT device captures and transmits data to the IPercept reporting platform.

No controller or IT integration

Reliable, wireless communication

Fast calibration

02 IPercept’s technology analyses the data, detects possible issues, explains what is causing them, and recommends courses of action.

Component-level insights

Accurate virtual simulations

Instant recommendations

03 You use the IPercept platform dashboards and integration tools to collaborate, and act based on the provided data.

Central hub for machine health tracking

Personalized data visualization

Validated insights

Machine Health for Aerospace CNC Manufacturing

When precision is non- negotiable, Machine Health can’t be reactive

The Challenges Aerospace CNC Manufacturers Face

Our solution

Utilization Tracking

Spindle Dynamic Test

How it works.

01

IPercept’s smart IIoT device captures and transmits data to the IPercept reporting platform.

02

IPercept’s technology analyses the data, detects possible issues, explains what is causing them, and recommends courses of action.

03

You use the IPercept platform dashboards and integration tools to collaborate, and act based on the provided data.

Subscription-based services.

Machine Health for Aerospace CNC Manufacturing

When precision is non- negotiable, Machine Health can’t be reactive

The Challenges Aerospace CNC Manufacturers Face

Our solution

Utilization Tracking

Spindle Dynamic Test

How it works.

01

IPercept’s smart IIoT device captures and transmits data to the IPercept reporting platform.

02

IPercept’s technology analyses the data, detects possible issues, explains what is causing them, and recommends courses of action.

03

You use the IPercept platform dashboards and integration tools to collaborate, and act based on the provided data.

Subscription-based services.

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