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Your AI assistant for production & maintenance.

With IPercept’s AI-driven analytics solutions for CNC machines you minimize unplanned downtime and extend machine lifespan and enhance production performance.
A service for every stage of the machine life-cycle

Each machine decision made better.

By using IPercept’s high-precision data, you can continuously improve machine performance and avoid surprises by predicting failures and understanding conditions without physical inspections. Act when it matters - optimizing uptime and productivity.

Machine health

With IPercept’s ground-breaking solutions you’ll know exactly when and what to maintain.

  • Component Health & (RUL): Know exactly when and what to maintain, reducing unnecessary interventions while avoiding failures. Extend component lifecycles and replace parts only when truly necessary.
  • Abnormalities & Prioritization: Identify potential issues early and focus on the most critical ones, so you never waste time or resources.
  • Recommendations & Analysis: Get clear recommendations based on real failure patterns, compare trends, track improvements, and ensure every maintenance action has a measurable impact.
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Process Load Monitoring

IPercept’s Process Load Monitoring tracks mechanical loads on machine sub-systems during operation.

  • Monitoring method: Continuously analyzes spindle loads to detect real-time overloads.
  • Thresholds: Machine and customer specific, set per spindle-milling head combination.
  • Event detection: When thresholds are exceeded, events are logged and users are notified through the IPercept Portal.

Utilization Tracking

Utilization Tracking provides a clear overview of how machines are used in daily operations.

  • Insights into Machine Performance: By categorizing machine activity into defined operating states, organizations gain accurate insights into efficiency, downtime, and overall performance.
  • Off: Machine is without power.
  • Idle: Machine power is on, but the machine is not moving.
  • On: Machine is working.

Spindle Dynamic Test

The test identifies stable, sensitive, and not recommended rotational speed ranges for the spindle.

  • Procedure: The spindle is rotated through 34 incremental speed levels up to its maximum specification limit.
  • Prevent Critical Speeds: Provides valuable insights for optimizing machining performance and avoiding critical speed zones.
  • Standardized process: Ensures a reliable and repeatable evaluation of spindle dynamics, enabling a better understanding of vibration behavior and operational stability.
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How it works.

With IPercept, you get high-precision, component-level insights within days of installation for any CNC machine. All you need is a power outlet.

01

IPercept’s smart IIoT device captures and transmits data to the IPercept reporting platform.

No controller or IT integration
Reliable, wireless communication
Fast calibration

02

IPercept’s technology analyses the data, detects possible issues, explains what is causing them, and recommends courses of action.

Component-level insights
Accurate virtual simulations
Instant recommendations

03

You use the IPercept platform dashboards and integration tools to collaborate, and act based on the provided data.

Central hub for machine health tracking
Personalized data visualization
Validated insights

Subscription-based services.

Flexible solutions for every team – whether you need instant alerts, a clear overview of what’s happening, or the tools to analyze results yourself, we got you covered.